Polyamide (Nylon) Screen Printing Mesh Count (30-420)
Polyamide (Nylon) Screen Printing Mesh is a premium-quality fabric specially designed for precision screen printing, offering excellent strength, flexibility, and dimensional stability. Its outstanding elasticity, abrasion resistance, and durability ensure consistent and sharp results in demanding industrial printing applications.
Manufactured with high-quality imported monofilament yarns on advanced Petter weaving looms, our polyamide and polyester meshes are extremely thin yet maintain excellent tension, ensuring smooth ink flow. These fabrics also serve effectively as filter cloth in flour sifting and other industrial processes.
Petter utilizes advanced testing instruments and Swiss-trained technicians to ensure the highest quality standards. Common specifications for polyamide printing mesh include: 60, 80, 100, 110, 120, 135, 160, 180, 200, 230, 250, 280, 305, 355, 380, and 420 mesh/inch.
Our standard maximum width is 3200 mm, but custom widths and special specifications are available upon request.
Manufacturing Process
- Monofilament Yarn Production: Nylon fibers extruded from high-quality polymers.
- Warping: Yarn is precisely aligned on warping machines.
- Weaving: Utilizing imported advanced shuttleless looms for accuracy, uniformity, and tension consistency.
- Heat-setting and Finishing: Controlled heat treatment for dimensional stability and strength.
- Inspection and Quality Control: Rigorous testing for tensile strength, mesh accuracy, and surface smoothness.
Specifications and Characteristics
Material Composition:
- Material: 100% Nylon (Polyamide) monofilament
- Type: Monofilament yarn
Mesh Count:
- Range: 30 mesh/inch to 420 mesh/inch (12 threads/cm to 165 threads/cm)
- Common Sizes: 80 mesh (31 threads/cm), 120 mesh (47 threads/cm), 180 mesh (71 threads/cm), 250 mesh (98 threads/cm), 300 mesh (118 threads/cm)
- Low Mesh (30–80 Mesh): Coarse printing (thick inks, adhesives, glitter).
- Medium Mesh (120–180 Mesh): Textile, graphics, general purpose.
- High Mesh Count (200–420 Mesh): Electronic, ceramic, glass printing.
Weaving Method:
- Plain Weave (1:1 weave): Standard, uniform weaving for accurate printing.
- Twill Weave: Provides added flexibility for curved or irregular surfaces.
- Dutch Weave: Finer filtration capabilities for specialized applications.
Thread Diameter:
- Range: 30 µm to 200 µm (0.0012 inches to 0.0079 inches)
- Common Diameters: 48 µm (0.0019 inches), 55 µm (0.0022 inches), 68 µm (0.0027 inches), 80 µm (0.0031 inches)
Aperture Size:
- Typically: 20 µm to 600 µm (0.0008 inches to 0.0236 inches)
- Tolerance: ±5% aperture precision
Open Area:
- Range: 15% to 55%, depending on mesh and thread, balancing ink flow and clarity.
Fabric Thickness:
- Range: 0.5 mm to 2.5 mm
Roll Dimensions:
- Roll Width: 1000 mm to 3200 mm
- Roll Length: Standard 30 meters, 50 meters, 100 meters (98.4 ft, 164 ft, 328 ft), custom lengths available.
Color Options:
- Natural White (Standard)
- Yellow (Reduces glare)
- Custom colors available (subject to order quantity)
Temperature Stability:
- Effective in temperatures ranging from -40°C to +130°C (-40°F to +266°F).
Classifications By Applications:
- Textile Printing: Apparel, home decorative net.
- Graphic Printing: Labels, decals, signs.
- Electronics Printing: PCBs, capacitors.
- Ceramic & Glass Printing: Tiles, glassware.
- Medical and Pharmaceutical: Filtration, precision printing.
- Packaging Printing: Plastics, bottles.
- Graphics and Advertising: Billboards, signage.
Packaging
- Supplied in protective plastic film-wrapped rolls.
- Standard cardboard or wooden boxes for safe shipment.
- Custom packaging available.
White Color Nylon Screen Printing Mesh Fabric
- Material: Food-grade nylon PA6 (polyamide) or polyester (PET)
- Width: 105cm, 115cm, 136cm, 158cm, 220cm, and other customizable widths
- Mesh Count: 6 mesh - 500 mesh
- Weaving Method: Plain weave / Leno weave
- Roll Length: 30 meters - 300 meters
- Form: Fabric rolls
Wide Range Polyamide Printing Mesh: 60, 80, 100... 420 Mesh/Inch
General Thickness of Polyamide (Nylon) Screen Printing Mesh
Polyamide (nylon) mesh thickness generally decreases as mesh count increases. Typical thickness ranges by mesh count are as follows:
- 80 mesh: Approximately 0.20 mm – 0.30 mm
- 100 mesh: Approximately 0.18 mm – 0.25 mm
- 120 mesh: Approximately 0.15 mm – 0.20 mm
- 140 mesh: Approximately 0.12 mm – 0.18 mm
- 250 mesh: Approximately 0.05 mm – 0.08 mm
- 300 mesh: Approximately 0.04 mm – 0.07 mm
As a general rule, higher mesh counts correspond to finer yarns and thinner fabrics.
- Lower mesh counts (below 100 mesh) typically use thicker yarns, resulting in mesh thicknesses in the range of 0.20 mm to 0.30 mm. These are suitable for applications where a thicker ink deposit is required, such as some textile printing or certain graphic applications.
- Higher mesh counts (above 150 mesh) produce thinner fabrics, generally in the range of 0.04 mm to 0.10 mm. These are ideal for applications requiring precise detail and fine ink deposits, such as electronic printing, ceramic printing, and high-resolution graphic printing.